Pharmacon™ Downflow Booths
Esco Pharma Downflow Booth (DFB) is designed in compliance with international cGMP guidelines. It is fully equipped to provide operator, process, and/or product protection during open handling processes such as: weighing / dispensing or charging of powder into intermediate bulk container (IBC), bins or equivalent, and sampling in cGMP warehouses.
Standard Esco DFB has over 420 possible dimensional models with approximately 3.5 million possible system configurations. As an established manufacturer and supplier of sampling / dispensing booths, Esco Pharma can guarantee a standard solution to fit your specific process and facility requirements. Should a standard option not fit your requirements, Esco can offer a customized solution.
Pharmacon™ DFB Applications
- Pharmaceutical
- Cosmetics
- Nutraceutical
- Food
- Biological
- Animal
- Robotic
- Electronic
Closed Loop
Easy-to-clean construction
Standard blowers used by Pharmacon™ DFB are closed loop ECM fans. These are energy-efficient blowers with the ability to automatically adjust fan speed in response to filter loading.
Whisper Quiet
75 dBa is Possible
Noise level of ≤75 dBa can be achieved during factory testing; carried out in free field with clean filters and without sound foam.
Tool-Less Replacement/Maintenance
Rapid Tool-less Filter Changing
The sampling booth is equipped with knife-edge gel sealed filters capable for a ‘rapid tool-less replacement’ within the booth.
ISO Class 5 Air Quality (at rest)
Esco Pharma DFB can achieve ISO Class 5 air quality (at rest conditions) with its wide array of standard filtration options. Client can specify the type based on their application (dust burden level).
Lighting System
Energy Efficient Lighting
Flush mounted energy efficient LED light fixtures in the booth side walls or ceiling ensures minimal glare and sufficient lighting in the work zone.
Improved Airflow Characteristics
LED lighting design placement ensures improved airflow regime with the minimum distance between the ceiling HEPA filters and diffusers.
ISOCIDE™ antimicrobial coating
Antimicrobial Powder Coating
For powder coated sampling / weighing booths, Esco Pharma utilizes the Isocide™ anti-microbial powder coating on all panels.
Principle
- Air is delivered into the Operator’s Breathing Zone (OBZ) via the overhead HEPA filters, thus providing a clean and safe environment.
- Potential dust clouds are suppressed and removed via the exhaust filtration system.
- The operator carries out tasks in the high velocity zone at the rear of the Booth so that dangerous dusts will not rise into the breathing zone.
- Product protection is assured by customising the downflow booth’s layout to suit the processes being carried out.
- The Booth provides a stand-alone work place that doesn’t require the connection of external ventilation systems.
Configurations |
Options |
Model |
||
0.3 m Back Stack |
0.6 m Back Stack |
1.0 m Back Stack |
||
Series |
Option SC: Safe Change |
NA |
NA |
✔ |
Option SCNB: Safe Change No-Bag |
NA |
NA |
✔ |
|
Option ST: Standard |
✔ |
✔ |
NA |
|
Explosive Rating |
Option SA : Safe Area |
✔ |
✔ |
✔ |
Option ED: Explosive Dust |
NA |
✔ |
✔ |
|
Option EG: Explosive Gas |
NA |
✔ |
✔ |
|
Dimensional Option |
Internal Height Options (m) |
2.1, 2.5 |
2.1, 2.5 |
2.1, 2.5 |
External Width Options (m) |
1.6, 1.8, 2.0, 2.4, 2.6, 2.8, |
1.6, 1.8, 2.0, 2.4, 2.6, 2.8, |
1.6, 1.8, 2.0, 2.4, 2.6, 2.8, |
|
3.0, 3.2, 3.4, 3.6, 3.8, 4.0, |
3.0, 3.2, 3.4, 3.6, 3.8, 4.0, |
3.0, 3.2, 3.4, 3.6, 3.8, 4.0, |
||
4.2, 4.4, 4.6, 4.8, 5.0 |
4.2, 4.4, 4.6, 4.8, 5.0 |
4.2, 4.4, 4.6, 4.8, 5.0 |
||
Internal Depth Options (m) |
0.8, 1.2, 1.6 |
0.8, 1.2, 1.6, 2.0, 2.4 |
0.8, 1.2, 1.6, 2.0, 2.4, 2.8 |
|
Filter Arrangement |
Option A - G4,F8,H13,H14,PLF |
NA |
NA |
✔ |
Option B - G4,F8,H13,H14 |
NA |
NA |
✔ |
|
Option C - G4,F8,H13,PLF |
NA |
NA |
✔ |
|
Option D - G4,F8,H14 |
NA |
✔ |
NA |
|
Option E - Carbon,H14 |
✔ |
NA |
NA |
|
Option F - Front |
✔ |
NA |
NA |
|
Fan / Filter Access |
Option A - Internal to Booth |
✔ |
✔ |
✔ |
Option B - External Area |
NA |
NA |
✔ |
|
Airflow Arrangement |
Option R - Recirculating |
✔ |
✔ |
✔ |
Option S - Single Pass |
NA |
NA |
✔ |
|
Bleed Position |
Option T - Top |
NA |
NA |
✔ |
Option F - Front |
✔ |
✔ |
✔ |
|
M.O.C. Options |
Option P: Ceiling Plenum |
A: SS 316, B: SS 304, |
A: SS 316, B: SS 304, |
A: SS 316, B: SS 304, |
Option Q: Side Panels, Rear Wall |
A: SS 316, B: SS 304, |
A: SS 316, B: SS 304, |
A: SS 316, B: SS 304, |
|
Option R: Filter Housings, Fan Boxes, Spacer (if present) & Transition |
A: SS 316, B: SS 304, |
A: SS 316, B: SS 304, |
A: SS 316, B: SS 304, |
|
Option S: Plinth |
A: SS 316, B: SS 304, |
A: SS 316, B: SS 304, |
A: SS 316, B: SS 304, |
|
Option T: Exhaust Grilles |
A: SS 316, B: SS 304, |
A: SS 316, B: SS 304, |
A: SS 316, B: SS 304, |
|
Option U: Exterior Side Panels |
A: SS 316, B: SS 304, |
A: SS 316, B: SS 304, |
A: SS 316, B: SS 304, |
|
PVC Curtains |
Option T - Top |
NA |
NA |
✔ |
Option F - Front |
✔ |
✔ |
✔ |
|
LOP Location |
Option R - Right Panel |
✔ |
✔ |
✔ |
Option L - Left Panel |
✔ |
✔ |
✔ |
|
Option F - Front Panel |
✔ |
✔ |
✔ |
|
Supply Voltage |
Option A - 220V-240V 50 Hz 1Ph |
✔ |
NA |
NA |
Option B - 380V-400V 50 Hz 3 Ph |
NA |
✔ |
✔ |
|
Option C - 208 V 60 Hz 3 Ph |
NA |
✔ |
NA |
|
Option D - 460V-480V 60 Hz 3 Ph |
NA |
✔ |
✔ |
|
Option E - 110V-120V 60 Hz 1Ph |
✔ |
NA |
NA |
|
MCP Location Panel |
Option OR - Onboard Right Access |
✔ |
✔ |
✔ |
Option OL - Onboard Left Access |
✔ |
✔ |
✔ |
|
Option OF - Onboard Front Access |
✔ |
NA |
NA |
|
Option RM - Remote Mounted |
✔ |
✔ |
✔ |
|
Control Type |
PDI/ PB/ PDT/ PLC - Closed Loop Allen Bradley |
NA |
✔ |
✔ |
PDI/ PB/ PDT/ PLC - Closed Loop Siemens |
NA |
✔ |
✔ |
|
HMI/ PB/ PDT/ PLC - Closed Loop Allen Bradley |
NA |
✔ |
✔ |
|
HMI/ PB/ PDT/ PLC - Closed Loop Siemens |
NA |
✔ |
✔ |
|
Sentinel PDI/PDT - Open Loop |
✔ |
NA |
NA |
|
Cooling Type |
Option NIL - No Cooling |
NA |
✔ |
✔ |
Option CC - Chilled Water |
NA |
✔ |
✔ |
|
Option DX - Direct Expansion |
NA |
✔ |
✔ |
|
Option GL - Glycol |
NA |
✔ |
✔ |
Mechanical |
Many standard offering to fit our client's needs, reducing project start-up and fabrication time resulting in better lead time and deliveries. |
Modular design provides the option of increasing / decreasing booth size on-site without purchasing a new piece of equipment. |
|
Controls |
DFB control system is pre-programmed for all possible options making DFB easily adaptable to suit changing customer needs. |
Control system offerings (Siemens, AB, Sentinel Controller) provide options for international compliance and true closed loop control |
|
Sales |
Automated DFB G2 sales tool allows instant quoting and drawing generation to greatly reduce the time between Request for Quote (RFQ) and quote submittal. |
Options |
|||
|
High Containment Screen (1 or 5D) |
|
Material Handling |
|
Benches; SST or Granite Tables, W x D, Fixed to Booth or Stand Alone |
|
Vision Panel |
|
Computer Monitor Mounting Screen |
|
Sound Insulation |
|
Airlock |
|
Ethernet & RS-232 Pass Through Connections |
|
UV Light Guards |
|
Bumper Rails |
|
Two Additional Electrical Outlets |
|
Temperature and RH Local Display |
|
Pass Through |
|
Drum Tipper |
|
Side Wall Fire Sprinkler Penetration |
Containment Levels